Charging and capacity testing of batteries

Device for charging, discharging and capacity testing of batteries

The device performs computer-controlled charging, discharging and capacity testing of batteries.
The modular structure of the system allows it to be adapted to your requirements.

  • Main electrical switchgear
  • Main electrical switchgear
  • Charging room
  • Sub-distribution board in the charging room
  • Control program

The device performs 4 main processes:

  • charging the batteries (with constant current or constant voltage, depending on the selected charging mode),
  • discharging the batteries with constant current,
  • capacity test (combination of discharge and charge), after which it prints a capacity test report,
  • putting the batteries into operation (combination of discharge and charge).

Charging

The device is divided into separate charging circuits, in which the cells are connected in series.
The maximum values ​​of electrical quantities for 1 charging circuit are:
  • Maximum voltage: 80V
  • Maximum charging current: 100A
  • Maximum charging power: 3kW

Discharging

The device has one discharge circuit in which the cells are connected in series.
The maximum values ​​of electrical quantities for the discharge circuit are:
  • Maximum voltage: 120V
  • Maximum discharge current: 90A
  • Maximum discharge power: 7.3kW

Device functionality

  • The device can work with different types of cells, and the settings can be saved in files.
  • Only persons with an assigned password have access to the device and its settings.
  • Continuous monitoring of the voltage of individual cells.
  • Monitoring of the total voltage, current, and power in the charging and discharging circuit.
  • Monitoring of the temperature in the main switchboard and in the charging room.
  • Monitoring of the active ventilation in the charging room.
  • Calibration of the measuring circuit of individual cells.
  • Detection and automatic bridging of a missing cell in the circuit.
  • Process status notification via SMS messages (process completed, process interrupted, etc.).
  • Printing of capacity test protocols.
  • Saving capacity test protocols to the database.
  • Individual cells can be disconnected and connected during the process.
  • Interruption and restart of the process.
  • After a power failure, the process can be resumed from the point at which it was interrupted.
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