Camera inspection

Development of systems for camera inspection and image processing

Do you need to check the surface, dimensions, presence, conformity or position of products in production, for example for robotic picking? In our offer you will find a camera system that allows you to solve the tasks described above at a reasonable price. The camera system includes hardware, software, cameras, optics and lighting. As standard, we supply cameras, optics and accessories from Basler.

Or do you have your own ideas and specific requirements for camera inspection or image processing?

Machine vision and computer image processing is a highly specialized field. It requires in-depth knowledge, so we decided to make it easier for you to enter the world of machine vision and image processing through training.

Practical examples of implementation

  • Application for manual measurement of positions, distances, dimensions and angles on images, allows receiving images from the Visys camera system.
  • Robot guidance by camera system. Cheese collection.
  • Robot guidance with a camera system. PCB and rubber band picking.
  • Comparing shapes with DXF templates.
  • Checking for the presence of the nut.
  • Tape measure calibration
  • Thread angle measurement
  • Plastic part surface inspection
  • Plastic part surface inspection
  • Picking up rubber bands by robot
  • Robot picking up a printed circuit board
  • Robot picking up a part
  • Detection of cheeses for robot picking
  • Python script
  • Measuring the position and size of holes on the board. Positioning the camera with 3 servos.

Brief System Description

Image Inputs:

  • USB Cameras
  • GIGe Cameras
  • Image Files
  • Video Files
The image loaded from the camera can be further calibrated.

The program allows:

  • Filter and segment the loaded image.
  • Search for objects, lines, contours in the image.
  • Detect the position and dimensions of objects.
  • Read barcodes and text.
  • Process images from video and image files.
  • Create video files and image files.

Program ďalej ponúka tieto možnosti:

  • Create independent tasks.
  • Link individual tasks to each other.
  • Process images from multiple cameras simultaneously.
  • Merge images from multiple cameras into one image.
  • Start inspection directly from the program or via TCP, TCP Modbus, RTU Modbus, S7 protocol.
  • Start inspection with hardware trigger.
  • Send results to the control system after task execution or during task execution.
  • Create your own scripts in Python.
  • Create function blocks.
  • Create global variables for storing intermediate results and their processing in a script.
  • Write and read from a database, text files, XLS files.
  • Calculate focal length with a known size of the scanned scene or scene size at a known lens focal length.
  • Automatic or manual measurement of dimensions, angles and distances.
  • Remote display of inspection output images.

Training

The training is intended for:

  • maintenance technicians,
  • automators,
  • integrators and developers,
  • schools and research institutes.

Training content

  • Basics of optics, lighting and component selection
  • Working with industrial cameras (USB, GIGe)
  • Calibration and scanning geometry
  • Image processing (filters, segmentation, contours)
  • Measurement, object detection, code reading
  • Integration with PLC / robots / communication (TCP, Modbus, S7)
  • Working with Visys software (practical part)

Training format

  • 1 to 2-day training (depending on level)
  • Online or on-site

Output

  • Certificate of Completion
  • Working materials, examples, task library
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